Functions and Control Points of Overflow Dyeing Machine unction and control of the overflow dyeing machine According to the requirements of the controlled dyeing process, what are the functions of the overflow dyeing machine? The following is an introduction to the functions and control points of the overflow dyeing machine.
One: Flow and pressure control
Flow and pressure are two important parameters of the overflow dyeing machine, which are determined by the main circulation pump. The flow is necessary to ensure the dyeing and fabric exchange, and it must be large enough. In a specific dyeing process, the change should be as small as possible. It is completely controlled by the main pump. Pressure refers to the pressure generated by the nozzle to the overflow jet dyeing machine; to the package dyeing machine, it refers to the internal and external pressure difference of the package yarn, but the total pressure is still provided by the main pump head.
During the dyeing process, the flow and pressure play a very important role. Different fabrics and processes have different differences in the flow and pressure (jetting force or pressure difference) of the dyeing solution. For example, compared with high-count fabrics with large surface and fast dyeing process, the flow is required to be large; for light and light fabrics and delicate fabrics, the spray force is required to be small; for fabrics with a larger weight, it is required to have sufficient The flow rate must also have a strong spraying force. Therefore, the flow and pressure should be changed according to different fabrics and processes.
In order to meet the changes in flow and pressure, the traditional overflow dyeing machine is controlled by the shut-off adjustment of the main pump outlet. Because this control method is affected by human factors, it is not accurate enough; at the same time, the main circulation pump does not work at the optimal operating point, which reduces the efficiency. According to the characteristic curve of the main pump, within a certain speed adjustment range, the frequency of the main pump is changed through AC frequency conversion to achieve changes in flow and head to meet different dyeing process requirements, thereby ensuring that the main pump is always at the maximum of the corresponding flow and curve. Work under the best working conditions to save power.
As for the specific determination of flow rate and pressure, flow rate or pressure detection can be set, and automatic control is realized through PLC processing. Prior to this, manufacturers were required to test the applicable fabric dyeing process, and the successful and feasible detection values were set in the PLC. The user only needs to select the corresponding parameter menu according to the fabric he dyed.
2020 05/21